Real-Time
Production Intelligence
for Glass Manufacturers.
Detect downtime instantly, reduce hidden losses, and optimize performance across your entire production line.
Plants cut unplanned downtime 20–40% — most see payback in under 6 months.
Where Does Tork Fit On Your Line?
The same real-time capture engine, applied to the process language and problems of your industry.
The Hidden Production Losses
Costing Glass Plants Millions Every Year
Most plants track issues — yet still lose 5–15% of output due to unnoticed stoppages, bottlenecks, and delayed response.
These losses persist because plants lack real-time operational visibility.
From Detection to Corrective Action — In Real Time
Tork closes the operational loop — from real-time detection to sustained corrective action.
CAPTURE
Sensors detect stoppages, speed losses, and reject events in real time
- non-invasive installation
- industrial-grade reliability
- works in heat, dust, vibration
TRANSMIT
Wireless gateways deliver real-time data plant-wide.
- long-range LoRa connectivity
- minimal infrastructure
- stable in industrial environments
VISUALIZE
Live operational visibility across lines, shifts, and plants in one unified view.
- real-time line status
- shift performance insights
- instant bottleneck identification
RESOLVE & IMPROVE
AI identifies root causes and ensures corrective actions are sustained.
- detects recurring issues
- initiates structured workflows
- prevents repeat losses
Turn Visibility Into Measurable Performance Gains
Plants using real-time production intelligence reduce hidden losses, improve throughput, and accelerate decision-making.
One hour of stoppage can cost ₹40,000+ in lost production.
Performance improvements come from faster detection, quicker response, and elimination of repeat losses.
Operational intelligence doesn’t just reveal problems — it prevents them.
Monitoring Shows Data. Tork Ensures Action.
Most monitoring systems show data. Tork ensures corrective action and continuous operational improvement.
Monitoring reveals problems.
Operational intelligence prevents them from repeating.
Real-time 3D Plant Simulation
Detect losses. Improve yield. Optimize performance in real time.
An interactive model of your production flow — tracking speed, stoppages, and output.
Gain full visibility into every bottle's journey, from the hot end to final sorting.
Close the loop between issues and corrective action
Most systems show you what went wrong. Tork ensures it never happens again.
AI Audit Assistant
- Guided inspection checklists by area
- Photo & voice evidence capture
- Standardised non-conformity reporting
Smart CAPA Engine
- Root cause classification & clustering
- Recurring issue detection across shifts
- Priority scoring based on production impact
Corrective Action Tracking
- Owner accountability & deadline management
- Escalation alerts on overdue actions
- Full audit trail for compliance
Effectiveness Verification
- Verifies resolution using live operational data
- Detects recurrence automatically
- Closes the loop — permanently
Estimate your operational gains
A quick back-of-the-envelope calculator for improvement potential.
Gain control of production performance and eliminate recurring issues.
See how production intelligence and AI-driven CAPA improve plant performance.
- Increased operational visibility across all lines
- Faster response to production issues and deviations
- Reduction in recurring problems and repeat stoppages
- Improved shift accountability and team coordination
- Better production performance — measurable within weeks
Talk to the team building Tork
No sales scripts. Just engineers understanding your production challenges.